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Advanced Thermoplastic Composite Manufacturing by In-Situ Consolidation: A Review
Publicated to:Journal Of Composites Science. 4 (4): - 2020-01-01 4(4), DOI: 10.3390/jcs4040149
Authors: Martin, Isabel; Saenz del Castillo, Diego; Fernandez, Antonio; Guemes, Alfredo;
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Abstract
This article provides an overview of the evolution of the in-situ consolidation (ISC) process over time. This evolution is intimately linked with the advancements in each of the steps of the ISC manufacturing process, is additive in nature, and is limited by the orthotropic nature of composite materials and the physicochemical behavior of the thermoplastic matrix. This review covers four key topics: (a) Thermal models-simulation tools are critical to understand a process with such large spatial gradients and fast changes. Heating systems once marked a turning point in the development of industrial ISC systems. Today, lasers are the most recent trend, and there are three key issues being studied: The absorption of energy of light by the material, the laser profile, and the laser focusing. Several approaches have been proposed for the distributed temperature measurements, given the strong temperature gradients. (b) Adhesion-this refers to two subsequent mechanisms. In the first place, the process of intimate contact is one by which two surfaces of thermoplastic pre-impregnated composite materials are brought into contact under pressure and temperature. This enables closure of the existing gaps between the two microscopic irregular surfaces. This process is then followed by the healing or diffusion of polymer molecules across the interface. (c) Crystallinity-mostly influenced by the cooling rate, and strongly affects the mechanical properties. (d) Degradation-this refers to the potential irreversible changes in the polymer structure caused by the high temperatures required for the process. Degradation can be avoided through adequate control of the process parameters. The end goal of the ISC manufacturing process is to achieve a high product quality with a high deposition rate through an industrial process competitive with the current manufacturing process for thermoset composites.
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Bibliometric impact. Analysis of the contribution and dissemination channel
The work has been published in the journal Journal Of Composites Science, Q4 Agency Scopus (SJR), its regional focus and specialization in Ceramics and Composites, give it significant recognition in a specific niche of scientific knowledge at an international level.
From a relative perspective, and based on the normalized impact indicator calculated from World Citations from Scopus Elsevier, it yields a value for the Field-Weighted Citation Impact from the Scopus agency: 3.6, which indicates that, compared to works in the same discipline and in the same year of publication, it ranks as a work cited above average. (source consulted: ESI Nov 14, 2024)
This information is reinforced by other indicators of the same type, which, although dynamic over time and dependent on the set of average global citations at the time of their calculation, consistently position the work at some point among the top 50% most cited in its field:
- Field Citation Ratio (FCR) from Dimensions: 9.35 (source consulted: Dimensions Jun 2025)
Specifically, and according to different indexing agencies, this work has accumulated citations as of 2025-06-01, the following number of citations:
- WoS: 7
- Scopus: 67
- OpenCitations: 56
Impact and social visibility
Leadership analysis of institutional authors
There is a significant leadership presence as some of the institution’s authors appear as the first or last signer, detailed as follows: Last Author (GUEMES GORDO, JESUS ALFREDO).